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Sodium Hydroxide NaOH

CAS No. 1310-73-2, caustic soda, lye, sodium oxidanide

Sodium hydroxide, also known as caustic soda or lye is a caustic metallic base. It is used in many industries, mostly as a strong chemical base in the manufacture of pulp and paper, textiles, drinking water, soaps and detergents and as a drain cleaner. Worldwide production in 2004 was approximately 60 million metric tons, while demand was 51 million metric tons.

Pure sodium hydroxide is a white solid available in pellets, flakes, granules, and as a 50% saturated solution. It is hygroscopic and readily absorbs water from the air, so it should be stored in an airtight container. It is very soluble in water with liberation of heat. It also dissolves in ethanol and methanol, though it exhibits lower solubility in these solvents than does potassium hydroxide. Molten sodium hydroxide is also a strong base, but the high temperature required limits applications. It is insoluble in ether and other non-polar solvents. A sodium hydroxide solution will leave a yellow stain on fabric and paper.

Sodium hydroxide is predominantly ionic, containing sodium cations and hydroxide anions. The hydroxide anion makes sodium hydroxide a strong base which reacts with acids to form water and the corresponding salts.

Sodium hydroxide is industrially produced as a 50% solution by variations of the electrolytic chlor-alkali process. Chlorine gas is also produced in this process. Solid sodium hydroxide is obtained from this solution by the evaporation of water. Solid sodium hydroxide is most commonly sold as flakes, prills, and cast blocks.

In 2004, world production was estimated at 60 million dry metric tons of sodium hydroxide, and demand was estimated at 51 million metric tons In 1998, total world production was around 45 million metric tons. North America and Asia collectively contributed around 14 million metric tons, while Europe produced around 10 million metric tons. Of historic interest is the Leblanc process, which produced sodium carbonate, followed by roasting to create carbon dioxide and sodium oxide, which readily absorbs water to create sodium hydroxide. This method is still occasionally used. It helped establish sodium hydroxide as an important commodity chemical. The Leblanc process was superseded by the Solvay process in the late 19th century.

Sodium hydroxide is the principal strong base used in the chemical industry. In bulk it is most often handled as an aqueous solution, since solutions are cheaper and easier to handle. Sodium hydroxide, a strong base, is responsible for most of these applications. Another strong base such as potassium hydroxide is likely to yield positive results as well.

56%of sodium hydroxide produced is used by the chemical industry, with 25% of the same total used by the paper industry. Sodium hydroxide is also used for the manufacture of sodium salts and detergents, for pH regulation, and for organic synthesis. It is used in the Bayer process of aluminum production.

Sodium hydroxide is used in all sorts of scenarios where it is desirable to increase the alkalinity of a mixture, or to neutralize acids.

For example, sodium hydroxide is used as an additive in drilling mud to increase alkalinity in Bentonite mud systems increases the mud viscosity, as well as to neutralize any acid gas (such as hydrogen sulfide and carbon dioxide) which may be encountered in the geological formation as drilling progresses. In the same industry, poor quality crude oil can be treated with sodium hydroxide to remove sulfurous impurities in a process known as caustic washing. As above, sodium hydroxide reacts with weak acids such as hydrogen sulfide and mercaptans to give the non-volatile sodium salts which can be removed. The waste which is formed is toxic and difficult to deal with, and the process is banned in many countries because of this. In 2006, Trafigura used the process and then dumped the waste in Africa.

Sodium hydroxide was also widely used in making paper. Along with sodium sulfide, NaOH is a key component of the white liquor solution used to separate lignin from cellulose fibers in the Kraft process. It also plays a key role in several later stages of the process of bleaching the brown pulp resulting from the pulping process. These stages include oxygen delignification, oxidative extraction, and simple extraction, all of which require a strong alkaline environment with a pH > 10.5 at the end of the stages.

Sodium hydroxide is frequently used as an industrial cleaning agent where it is often called "caustic". It is added to water, heated, and then used to clean the process equipment, storage tanks, etc. It can dissolve grease, oils, fats and protein based deposits. The sodium hydroxide solution can also be added surfactants to stabilize dissolved substances to prevent re-deposition. A sodium hydroxide soak solution is used as a powerful degreaser on stainless and glass bake ware. It is also a common ingredient in oven cleaners.

A common use of sodium hydroxide is in the production of parts washer detergents. Parts washer detergents based on sodium hydroxide are some of the most aggressive parts washer cleaning chemicals. The sodium hydroxide based detergent includes surfactants, rust inhibitors and de-foamers. A parts washer heats water and the detergent in a closed cabinet and then sprays the heated sodium hydroxide and hot water at pressure against dirty parts for degreasing applications. Sodium hydroxide used in this manner replaced many solvent based systems in the early 1990s when trichloroethane was outlawed by the Montreal Protocol. Water and sodium hydroxide detergent based parts washers are considered to be an environmental improvement over the solvent based cleaning methods.

Food uses of sodium hydroxide include washing or chemical peeling of fruits and vegetables, chocolate and cocoa processing, caramel coloring production, poultry scalding, soft drink processing, and thickening ice cream. Olives are often soaked in sodium hydroxide to soften them, while pretzels and German lye rolls are glazed with a sodium hydroxide solution before baking to make them crisp. Owing to the difficulty in obtaining food grade sodium hydroxide in small quantities for home use, sodium carbonate is often used in place of sodium hydroxide.

Specific foods processed with sodium hydroxide include:

The Pinoy or Filipino dessert (kakanin) called kutsinta uses a bit of lye water to help give the rice flour batter a jelly like consistency.
A similar process is also used in the kakanin known as pitsi-pitsi or pichi-pichi (pit-chi-pit-chi) except that the mixture uses grated cassava instead of rice flour.
The Scandinavian delicacy known as lutefisk (from lutfisk, "lye fish").
Hominy is dried maize (corn) kernels reconstituted by soaking in lye-water. These expand considerably in size and may be further processed by frying to make corn nuts or by drying and grinding to make grits. Nixtamal is similar, but uses calcium hydroxide instead of sodium hydroxide.
Sodium hydroxide is also the chemical that causes gelling of egg whites in the production of Century eggs.
German pretzels are poached in a boiling sodium carbonate solution or cold sodium hydroxide solution before baking, which contributes to their unique crust.
Most yellow colored Chinese noodles are made with lye-water but are commonly mistaken for containing egg.
Sodium hydroxide is used in the home as a drain cleaning agent for clearing clogged drains. It is distributed as a dry crystal or as a thick liquid gel. The chemical mechanism employed is the conversion of grease to a form of soap. Soap is water-soluble, and can be dissolved by flushing with water. This conversion occurs far more rapidly at high temperatures, so commercial drain cleaners may also contain chemicals that react with water to generate heat. Sodium hydroxide also decomposes complex molecules such as the protein that composes hair. Such drain cleaners (and their acidic versions) are highly caustic and should be handled with care.
Sodium hydroxide has been used as a relaxer to straighten hair. However, because of the high incidence and intensity of chemical burns, chemical relaxer manufacturers have now switched to other alkaline chemicals. Sodium hydroxide relaxers are still available, but they are used mostly by professionals.
A solution of sodium hydroxide in water was traditionally used as the most common paint stripper on wooden objects. Its use has become less common, because it can damage the wood surface, raising the grain and staining the color.